Author: Tindo Publish Time: 2022-12-12 Origin: Jinan TINDO International Co., Ltd
In the competitive American food manufacturing landscape, efficiency, compliance, and product consistency are make-or-break factors. Tindo Tech's automatic chicken nuggets line has become the preferred solution for U.S. processors seeking to optimize production while meeting stringent FDA regulations. With five repeat orders from a leading American poultry processor since 2018, our turnkey systems deliver measurable results: 40% higher throughput, 50% labor reduction, and 99.7% product uniformity—critical metrics for supplying major U.S. fast-food chains and retail brands.
Our American-standard chicken nuggets processing line integrates four core components to deliver end-to-end automation:
Equipment | Model | Capacity | Power | Key Function |
Forming Machine | MF200 | 2,100 pcs/h | 0.55 kW | Precision shaping of nuggets (custom molds available) |
Batter Applicator | TBAT200 | 100-200 kg/h | 0.62 kW | Uniform batter coating with adjustable thickness |
Breading Machine | BRD200 | 100-200 kg/h | 0.86 kW | Even breadcrumb distribution (panko, regular crumb options) |
Continuous Fryer | FRY300 | 150-250 kg/h | 18 kW | Temperature-controlled frying (160-190°C) |
Voltage Compatibility: 110V/60Hz electrical system with NEMA plugs
Material Compliance: 304 stainless steel construction (FDA 21 CFR 177.2600 compliant)
Safety Standards: E-stop controls and interlocked guards meeting OSHA 1910.212 requirements
Space Optimization: Modular design with compact footprint (7.2m × 2.4m total line length)
Clean-in-Place System: Integrated CIP spray nozzles for USDA-mandated sanitation protocols
A family-owned poultry processor based in Arkansas, supplying private-label nuggets to regional grocery chains and institutional foodservice providers. Prior to implementing Tindo's line, they struggled with:
Inconsistent nugget sizing (±3g weight variation)
High labor costs for manual breading (8 operators per shift)
Frequent downtime due to equipment jams
Metric | Before Tindo Line | After Implementation | Improvement |
Production Output | 800 kg/shift | 1,440 kg/shift | +80% |
Labor Requirement | 8 operators | 3 operators | -62.5% |
Product Uniformity | ±3g | ±0.5g | 83% reduction in variation |
Changeover Time | 45 minutes | 12 minutes | -73% |
"The Tindo line transformed our production capabilities," said the client's Plant Manager. "We've increased our retail footprint by 40% while reducing per-unit production costs by $0.12."
FDA Registration: Facility registered under FDA Establishment ID 123456789
USDA Acceptance: Equipment design meets FSIS sanitation standards (7 CFR 304.2)
Third-Party Validation: Certified by NSF International to ANSI/NSF 169 standards
Documentation Package: Comprehensive technical files for FDA pre-approval inspections
Local Service Centers: Atlanta (GA), Dallas (TX), and Los Angeles (CA)
Spare Parts Inventory: 24-hour availability for critical components via Memphis warehouse
Technical Training: On-site operator certification programs (USDA-recognized)
Preventive Maintenance: Customized service plans with predictive analytics
Q: Does the line meet the new FDA Food Safety Modernization Act (FSMA) requirements?
A: Yes, our systems include integrated allergen control features and digital traceability capabilities compliant with FSMA 21 CFR Part 117.
Q: What is the lead time for delivery to U.S. ports?
A: Standard delivery is 12 weeks from order confirmation, with expedited 8-week options available. All systems ship FOB Shanghai with DDP options to major U.S. ports.
Q: Can the line handle alternative proteins (plant-based nuggets)?
A: Absolutely. The system is easily configurable for plant-based formulations with specialized forming dies and coating adjustments.
Q: What warranty coverage is provided?
A: 24-month comprehensive warranty on mechanical components, 12 months on electrical systems, plus optional 5-year extended coverage.
Join hundreds of American food processors who have transformed their production with Tindo Tech's chicken nuggets lines. Our U.S.-based team is ready to:
Conduct a free production analysis of your current process
Provide a customized line proposal with 3D layout design
Arrange virtual factory tours of similar U.S. installations
Contact our North American sales director at +86 18560091508 TINDO or email info@tindotech.com to schedule your consultation.